Die Casting: Three Simple Considerations for Fabrication Costs Reduction

When fabricating metals, it is important to consider the benefits of choosing die casting as your method of production. This technique is favourable because it allows for the creation of complex parts. These products have exceptional dimensional stability. Also, you will have the advantage of higher-speed manufacturing. In addition, it is possible to integrate crucial components for assembly like fastening features. Regrettably, the total cost of using die casting can be a bit high. Here are some core factors to take into account for long-term reduction of your expenses.

Volume Reduction

The most efficient method for reducing your long-term fabrication costs when using die casting is reducing the total material volume. In simple terms, if you can create a design that uses minimal amounts of metal, you can make good savings. Naturally, you will save by cutting the amount of money spent on the purchase of the metal. Also, it is less expensive to produce products with less material because you will need to spend less on melting the metal and otherwise processing the item.

When designing your metal product, you should think about how to reduce the usage of material. For instance, you can opt for walls with minimal thickness. This will not only reduce your costs; the final item will be better because the molten metal will cool evenly without excessive shrinkage. This choice can mean that the structure of the product will be weaker. If you are concerned about this issue, you should discuss adding reinforcement elements, like ribs, into your die for a more stable wall.

Tooling Surface

It is advisable to consider the type of finishing desired for the metal products after fabrication. Die casting is a great technique because you can eliminate the need for secondary finishing. Therefore, you should decide on your finishing early and have it incorporated into the die tooling. For instance, if you would like a refined product surface, you can have the tooling polished. If you are more interested in a matte finish, the tooling can be created with a textured internal surface.

Marks Installation

In numerous cases, it is essential for metal products to have a logo or a parts number for identification. If you are planning on adding these identification marks, you should make it clear in the beginning to ensure that they are included in the die tool design. Also, you should keep in mind that it is typically easier and cheaper to incorporate raised elements on your tooling than the recessed alternative.